Repair FAQs

Most frequent questions and answers
  • Standard Rebuilds: Our standard rebuilds for electric motors involve a comprehensive process to ensure optimal performance and longevity. This includes:

    • Extensive Cleaning: Thorough cleaning of all motor components to remove dirt, debris, and contaminants.
    • Bearing Replacement: Replacement of worn or damaged bearings to ensure smooth operation.
    • Capacitor/Switch Replacement (for Single Phase Motors): Replacement of capacitors or switches in single-phase motors to maintain proper functionality.
    • Replacement of Broken/Worn Leads and/or Seals (if applicable): Ensuring all electrical connections are secure and sealed to prevent moisture or debris ingress.
  • Rewinds: Our rewinding process is meticulous and aimed at restoring your motor to its optimal condition. Here’s an overview of the steps involved:

    • Burnout of Old Stator: Removing the old windings by burning them out, ensuring a clean surface for rewinding.
    • Removal of Windings: Carefully removing the existing windings from the stator.
    • Coil Formation: Using our state-of-the-art Samatic coil machine, we form new coils to precise specifications.
    • Coil Replacement: Installation of the newly formed coils into the stator, ensuring proper alignment and insulation.
    • Dip in Insulating Varnish: Immersion of the motor in insulating varnish to protect the windings from moisture and electrical arcing.
    • Baking Process: Baking the motor in our specialized oven to cure the varnish and enhance insulation properties.
    • Re-Assembly: Careful re-assembly of all motor components to restore functionality.

Our standard repair and rewind processes adhere to industry best practices and are carried out by our skilled technicians with years of experience. If you have specific questions about our repair or rewind services, feel free to reach out to us for more information.

  1. Fill out the Repair Form: Complete the repair form provided below. Make sure to include all necessary information about your motor and the issues you’re experiencing.

  2. Choose Your Option:

    • Drop Off: If you’re local, you can drop off your motor for repair at our facility located at 124 N Lincoln St, Charlotte MI 48813.
    • Shipping/Pickup: If you’re unable to drop off your motor in person, contact us to arrange shipping or pickup. We’ll coordinate the logistics to ensure your motor reaches us safely.
  3. Receive Your Quote: Once we receive your motor, we’ll promptly assess it and email you a formal quote on the same day. This quote will detail the repairs needed and the associated costs.

  4. Review and Decide: Take your time to review the quote and decide if you’d like to proceed with the repairs. If you have any questions or concerns about the quote, feel free to reach out to us for clarification.

  5. Proceed with Repairs: If you’re satisfied with the quote, simply give us the go-ahead to proceed with the repairs. We’ll get to work promptly to fix your motor and get it back to you in optimal working condition.

  6. Receive Your Repaired Motor: Once the repairs are complete, we’ll notify you, and you can either pick up your motor from our facility or arrange for it to be shipped back to you.

  7. Enjoy Your Fully Functional Motor: With your motor repaired by Charlotte Electric Motors, you can trust that it’s in good hands. Enjoy the reliable performance of your motor once again!

We understand that the cost of rewinding an electric motor can seem significant. However, at Charlotte Electric Motors, we’re committed to finding solutions that work for you.

One option we offer is access to our extensive inventory of surplus-reconditioned motors. These motors have been thoroughly inspected and refurbished to ensure they meet our quality standards. By opting for a surplus-reconditioned motor, you may find a more cost-effective solution compared to repairing your current motor.

Additionally, our team of knowledgeable technicians can assess your specific needs and explore the possibility of retro-fitting a more affordable motor that still meets the requirements of your application. This approach can help save both time and cost while ensuring reliable performance.

At Charlotte Electric Motors, we specialize in finding efficient and budget-friendly solutions for our customers. If you have concerns about repair costs, don’t hesitate to reach out to us. We’re here to help you find the best option for your situation.

All Standard Repairs and Rewinds come with a 1 year warranty from the day of pickup.